Placed
next to a heating radiator over the winter months the soundboard
of this CF Martin D-42 collapsed.

During
periods of low humidity the top will sink as shown here under
the steel ruler. Fortunately on most guitars, rehumidifying
the instrument will swell the moisture starved spruce and the
top will rise back into the gentle dome that was formed during
its original build. The problem with this one is that the moisture
content had been restored and the top remained sunken and there
were several top cracks

The
neck, bridge and pickguard are removed to prepare for a new
top.

A
piece of masking tape protects the sides from the steel roller
as it glides along aligning the router base.

First
pass around the edge reveals the kerfing that supports the top.
The sharp router bit cuts cleanly through the abalone shell.

The
mahogany heel block is visible just after the router passed
through. In the center is a long channel that accommodates the
neck truss rod. The two circular holes were used to locate the
soundboard into the correct position during assembly of the
body.

The
back and rim ready for the new top.

The
new top fit into place. Note the two holes at the end that line
up with the previously drilled holes in the heel block.

With
the top glued in place the decorative abalone trim is hand fit
with other contrasting strips.
